Industry Lubricants

Industrial Lubricants & It’s Importance to a Business

Attaining a high efficiency in using an equipment is impossible without the existence of industrial lubricants. Hence, companies now are continuously innovating industrial lubricants in order to keep up with the evolving needs a particular industry. Quality lubricants are now one of the most important products in any industry dealing with machines and its absence will result to the deterioration of the company’s output.

Industrial Lubricants

Industrial Lubricants

Lubricant is a substance which reduces frictions by making surfaces smooth.

Application of lubricants is commonly used in automotive, marine, metal working and industrial companies. It has three physical states namely liquid, semi-liquid and solid. Some of the examples of liquid lubricants are turbine oils, gear oils and motor oils. As for semi-liquid lubricants, its examples are vaseline and greases.

Molybdenum disulphide, graphites and Teflon are the most popular solid lubricants.
An industrial lubricant serves many purposes, one of f which is to reduce the friction to ensure a polished process. It can also minimize metal surfaces from corroding or deteriorating due to the temperature, water or acid. Another important use of an industrial lubricant is that it reduces the temperature of a machine and lastly, it protects the whole system by keeping out contaminants.

 

Industrial lubricants are applied in various machineries such as turbines, bearings, hydraulic systems, pneumatic tools and open and closed gears. These products, which are otherwise known as heat transfer fluids, also have anti-wearing properties in order to avoid the wearing of the pumps.Some of the common additives are anti-foaming agents, rust & corrosion inhibitors, anti-oxidants and metal deactivators. An additiveis also an integral element in the lubricant since it increases the viscosity of a lubricant or the oil’s resistance to shear and flow.

 

For instance, anti-wearing additive zincdialkyldithiophosphate (ZnDDP) is contained in engine oils. In gas turbine oils, the additives used are tricresylphosphateor other phosphate esters. And where there is a less need for anti-wear protection, Phosphorous additives are utilized.

 

If there is no industrial lubricant, a catastrophe may result in the factory. Imagine your hand being rubbed for several times; such repetition will result in your hand getting warm and eventually causing injuries in it. The same outcome happens in using machinery.

 

However, it must be stressed out that using a lubricant is not enough; one has to buy the appropriate product depending on the temperature requirement of the equipment, its speed and load. Since lubricants are used for different purposes, there are a lot of kinds of lubricants out in the market today. The specification of one machinery is different from the other so one has to watch out in choosing the right industrial lubricant. All aspects must be considered in order to avoid any damage to the equipment as well as to the operator and workers.

 

Company owners have different goals depending on the industry they are in but they are all the same in aiming for a machine that has a longer life, high efficiency and unparalleled reliability. Undoubtedly, lubricants have a big role in any industry and they make work easier and faster.

Industrial Lubricants: The Basics

Industrial Lubricants are essential to many applications from design to installation. For the most part, these lubricants are used to reduce friction between surfaces in contact with each other. However, these lubricants offer more to us in the realm of enhancing our machines’ productivity.

Lubricants

Lubricants

A quality industrial lubricant will generally carry the following characteristics: A high boiling point and low freezing point, thermal stability, demulsibility, high viscosity index, hydraulic stability, corrosion prevention, and oxidation resistance. These combined characteristics allow a multitude of applications to be performed properly and safely.

In addition, there are many different types of lubricants: Synthetic oils, biolubricants, solid lubricants, base oils, and aqueous lubricants. One of the simplest and most common forms is motor oil. Motor oil is used to protect, clean, and assist internal combustion engines.

Lubricants are generally used to lubricate moving parts in a system. This helps reduce surface fatigue, heat, operating noise, and vibrations. Alternatively, high flow systems require heat to be transferred from part to part or system-to-system. Lubricants have the ability to transfer heat from one area to another. A classic example of heat transfer is within an oil-cooled turbo charger.

More importantly, lubricants carry dirt and debris away from vital parts of a machine, seal for gases, and prevent corrosion. One of the most useful characteristics of oil is its ability to clean and protect. These abilities especially help within internal combustion systems. Lastly, lubricants can also transmit power. Hydraulic systems utilize lubricants to transmit power from one end of its system to another in order to reduce the amount of moving parts required.

Using high quality industrial lubricants can ensure a safe and productive operation; however, low quality lubricants pose a hazard to machines and the humans operating them. Low quality lubricants can cause negative effects such as: parts generating too much friction and causing smoke or fire, damage to parts, and lowered machine efficiency.

While the use of industrial lubricants is widely used globally, disposal of these products must be done properly; otherwise it may have negative effects on the environment. Due to this, there are many regulations on the disposal of lubricants. The most common issue with the disposal of these lubricants is that they can end up spilling into the ground, affecting pipelines and roadways.

From design to installation, industrial lubricants are essential to applications around the world. Industrial lubricants will only serve to assist in our machines’ productivity.